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How to Choose an Optimal Non-Metallic Stamping Provider?

Non-metallic stamping is the process of pressing a die through non-metallic material, such as thermoset, thermoplastics, or vulcanized fibre. Many industries are choosing this stamping process due to its ability to shape materials within tight tolerances and its cost-effectiveness. Non-metallic stamping produces parts such as plastic gaskets, fasteners, washers and much more.

non metallic stamping

The process of non-metallic stamping involves a high level of precision and attention to detail, which makes it imperative to use optimal machinery and have a team of highly experienced workers. To receive the best outcome, it’s essential to choose the right stamping provider for your needs.

One-Stop-Shop Manufacturing

Working with a manufacturer who can complete everything in-house comes with many benefits for the customer. A one-stop-shop that can deliver all required parts is much more convenient than working with multiple suppliers. One-stop-shop manufacturers optimize the design, production, and delivery processes of any manufacturing project. Some other key advantages of working with a one-stop-shop include:

  • Quicker turnaround times: When you work with a single manufacturer, you gain the benefits of having a short supply chain, which includes reduced lead time. With everything being completed under one roof, the production process can move quickly through each stage, and there are no scheduling conflicts or long wait times to receive product shipments from multiple sources.
  • Better communication: Custom manufacturing jobs can require special attention. Even a small issue can delay the entire project, so to get the best results, it’s important for everyone involved to have excellent communication. Partnering with a one-stop-shop means that everyone involved in your project can communicate directly with each other and resolve issues quickly.
  • Lower costs: Having an in-house manufacturing process means that companies likely enjoy a lower price. One-stop-shops can offer cost-savings opportunities in many aspects of the manufacturing process, from packing, quality control, shipping, lead times, and more.

Various Portfolios of Non-Metallic Stamping Materials

Many significant developments have been made in metal stamping technology. These advancements have provided non-metallic alternatives to traditional metal stamping materials.  Some of the most common non-metallic stamping materials that are used include:

  • Vulcanized Fibre: This strong, lightweight material consists primarily of paper, wood pulp, and rag. In addition to being highly resistant to chemicals, solvents, and abrasion, it is also highly flexible, can withstand significant impacts, and has a high flammability rating. Vulcanized fibre performs well in high-stress environments and is available in grades such as commercial, electrical, bone fibre, trunk fibre, and wood laminating.
  • Thermoplastics: Thermoplastics are non-metallic polymers that structurally change to become more gel-like when exposed to high temperatures or pressure. This allows them to be shaped into the desired part, and to be reshaped if desired. Thermoplastics can be manufactured quickly and consistently, with almost the same precision as metal components.
  • Some of these at NPF include:
    • Washers
    • Discs
    • Spacers
  • Thermosets: Thermosets are a type of plastic that maintain their shape after the curing process and when exposed to high pressures and temperatures. This characteristic makes them ideal for high-heat applications such as printing systems, electrical component insulation, and general equipment insulation.
    • Epoxy parts
    • Custom Gaskets

Expert Quality Control and Production Management

Production management standards and quality control are two essential factors to take note of when choosing a non-metallic stamping provider. Having excellent quality control is vital to ensuring the customer receives products that are free from defects and will meet their needs. Additionally, having quality control practices in place makes a manufacturer less likely to deliver poorly made products or products that could be recalled. Many recalls could have been prevented with more effective quality control procedures.

It’s also imperative to consider the history of the manufacturer you are considering working with. Manufacturers with excellent production management track records are more likely to complete your project according to your specifications and on time.

When choosing the best non-metallic stamping provider, remember to consider factors such as experience and production capabilities. A manufacturer who can complete your project in-house can reduce delays and ensure easy communication so that your components arrive on time and on budget. Look for a manufacturer that can demonstrate clear quality control procedures as this is an important way to ensure you will get a final product that is free from any defects. If you’d like to learn more about the non-metallic stamping process, check out our eBook.

New Process Fibre is ISO certified and has been committed to delivering cost-effective in-house manufacturing services for over 90 years. To find out more about our non-metallic stamping services, please contact us, and to get started on your custom project, submit your request for a quote.

Why Use Nylon Washers for Automotive Applications?

The automotive industry involves the manufacturing of motor vehicles and their components, such as engines, tires, batteries, and vehicle bodies. Passenger vehicles, light trucks, and commercial vehicles are all types of automotive products that require washers in their assembly.

 

The use of plastic washers in particular has many benefits for automotive applications. Plastic washers are incredibly versatile and durable. They have many advantages that enable them to be an important aspect of vehicle manufacturing. In this blog, we’ll discuss the advantages of nylon washers for the automotive industry.

Why Are Nylon Washers Used In Automotive Manufacturing?

Nylon washers are frequently chosen by the automotive industry due to their long-lasting strength. They perform well in high-temperature environments. This makes them particularly well suited for automotive applications, where they could be exposed to engine heat or harsh environmental conditions. Nylon washers are also chemical-resistant, which is a significant benefit to the automotive industry, where washers come into contact with many oil or petroleum-based chemicals and other fluids. These conditions would cause corrosion in certain materials, such as metals. Nylon, however, is resistant to corrosion and delivers strength and reliability for much longer than a metallic washer could.

Nylon washers stand up well against pressure and wear, and the material itself is highly workable, which allows for flexibility in design. Nylon is a cost-effective choice, and its lightweight nature can contribute to the vehicle’s fuel efficiency. Nylon washers can be molded, extruded, and stamped into different configurations, making them ideal for auto part manufacturing. Nylon’s benefits such as corrosion and temperature resistance, as well as its lightweight nature, all help to increase the life span of the vehicles they are used in.

What Are Common Automotive Applications for Nylon Washers?

There are several applications for nylon washers within the automotive industry. For example, since they can withstand extreme temperatures and petroleum-based chemicals, they are often found in vehicles’ engine compartments. They are also used to prevent leakage by holding automotive bolts in place, and secure radiators, and distribute pressure. Some additional applications include:

  • Engine compartments stator, armature, and rotor componentsautomotive nylon washers
  • Gasoline motors
  • Exhaust systems
  • Fenders
  • Airbag systems
  • Brake systems

There are several types of nylon plastic, each with different qualities and benefits. All types are known for their strength; however, nylon 6/6 is particularly strong and resistant to extreme temperatures, making it well suited to many automotive component applications.

Why Choose Nylon Over Metallic?

There are several advantages that nylon washers have over metallic washers when used in automotive applications. First, the low surface friction of nylon makes it more long lasting than metallic washers and less likely to deteriorate as quickly. Metal washers suffer from many problems with deterioration and rust due to the friction they experience. Additionally, nylon is much better at absorbing shock and noise than metal, which creates a significantly quieter user experience. Nylon is a very lightweight material, and it is inexpensive to produce, which offers savings for both the customer and manufacturer.

Learn More About Nylon Washers From New Process Fibre

Nylon washers’ lightweight nature and ability to withstand corrosion make them particularly well-suited to the automotive industry, and their development and usage in automotive applications have improved vehicle production.

To learn more about automotive applications for nylon washers, check out our new eBook, “Nylon Washers for Your Automotive Applications.” For more information about our nylon washers, please visit this page.

If you have questions about our products or services contact us or request a quote to get started on your next project.

nylon washers automotive

Nylon Washers for Your Aerospace Applications

Plastic components have become an important element in modern-day plane construction. Since World War II, plastic aviation components have been making planes lighter, more durable, and more fuel-efficient by replacing critical rubber parts. Nylon washers, in particular, work to evenly distribute pressure from a nut or bolt, protecting the surface and reducing the risk of vibration-related damage and loosened fasteners. These abilities make Nylon washers a popular choice in many industries, especially aerospace.

What Are the Various Types of Nylon Used and Why?

Nylon washers are composed of several types of Nylon, including Nylon 6, Nylon 6/6, Nylon MDS, and Nylatron, each of which have beneficial characteristics that aid in the reliable operation of aerospace equipment. These characteristics include chemical resistance, non-flammability, durability, and abrasion resistance.

Nylatron and Nylon 6/6 are popularly used due to their self-lubricating characteristics, which make installation and maintenance simple. They are also highly resistant to heat-related damage, which makes them ideal for use in extreme environments or near engines.

Compared to other materials, these high-performance engineering plastics are low-density and have a light enough weight to make them valuable additions to flying equipment and vehicles. Depending on the exact materials used, product engineers can expect nylon washers to have half the density of comparable glass or aluminum pieces and 1/6th the density of steel.

washers for aerospace

What Are the Key Aerospace Applications for Nylon Washers?

Plastics have replaced many metal components in aerospace applications. Engineers and designers can replace virtually any small metal piece with plastic alternatives. Plastic parts reduce the overall weight of equipment and provide greater design flexibility, as they can be produced through a wide variety of fabrication methods and don’t have the same design constraints as metal or rubber workpieces. Plastics are also easier to assemble and install, which further reduces labor costs and assembly errors.

Some of the most popular applications for Nylon components include light covers, piping systems, tubing, trolleys, and support handles. Nylon washers, in particular, are commonly found in the following aerospace applications:

  • Airframes
  • Avionics
  • Engine components
  • Flight control systems
  • Hydraulics
  • Landing Gear
  • Pneumatics
  • And other aeronautic assemblies

Choosing Your Nylon Washers With New Process Fibre

New Process Fibre has been fabricating high-quality washers and other industrial components since 1927. Since then, we have grown to become one of the most trusted names in nylon fabrication and manufacturing for the aerospace and military industries. Our facility uses state-of-the-art equipment for expert in-house production, and we can create both standard and custom washers. Our capabilities include:

  • Production of nylon materials that meet or exceed all applicable LP-410 standards
  • Production of nylon washers with a wide variety of colors to signify different materials, safety or operational labeling, and distinct branding
  • Fast in-house production of both short and high-volume runs
  • In-house die-set construction

Choose New Process Fibre for High-Quality Nylon Washers

Nylon washers offer the aerospace industry greater design freedom, mechanical reliability, fuel efficiency, and many other benefits. At New Process Fibre, we create standard and custom nylon washers to meet our clients’ unique needs.  Our selection includes:

  • Black and color nylon washers
  • Heat-resistant washers
  • Nylon 6 washers
  • Nylon 6/6 washers
  • Nylon MDS washers
  • Nylatron washers

To learn more about our nylon washers, please visit this page. For more information about our products and services, or to get started on your nylon washer solution, contact us today.

Plastic Washers vs Metal Washers

Many applications require the use of washers. Washers are responsible for distributing the pressure of a nut over a surface, reducing the risk of the nut loosening at any point. While metal is one of the most commonly used materials for washers, there are other materials available depending on the needs of the application. Non-metallic or plastic washers are made from a variety of materials and offer a wide range of benefits when compared to metal washers, making them highly sought after by many industries.

plastic washers

Types of Non-Metallic Washers

Plastic washers are frequently used across a wide range of applications because of plastic’s diverse properties. Some commonly used types of non-metallic washers include:

  • Nylon. Nylon washers are often used due to their high strength, low-friction, and wear-resistant properties. They’re capable of withstanding most types of corrosive substances, and they are frequently used in electrical and thermal insulators.
  • HDPE. This material is used in washers because of its reliability in many applications, from food processing equipment to oil tanks. HDPE is highly flexible, watertight, resistant to low temperatures, and withstands harsh weather conditions.
  • LDPE. Many applications rely on LDPE because of its low-temperature resistance, including equipment in the construction industry, sporting goods, and refrigerator components. This material is flexible and features low water absorption, high impact strength, and resistance to substances such as acids, bases, and alcohol.
  • PTFE. Chemical containers and laboratories often use PTFE washers. They may be used in parts such as gears, bearings, and other moving components.
  • Vulcanized Fibre. Vulcanized Fibre is a laminated plastic composed of natural cellulose. Vulcanzied Flat Fibre Washers made from this material is an excellent alternative in many applications. One of the first plastics ever developed. Vulcanized Fibre is a tough, resilient

What Are the Benefits of Using Non-Metallic Washers vs. Steel?

There are several key benefits of using non-metallic washers compared to metal. These advantages include:

Cost-Effectiveness

Non-metallic washers often cost less than metal washers. If you can achieve the same results with non-metallic washers as you would with metal washers, you will save more money by using them for your project.

Excellent Sealing Capabilities

Non-metallic washers have the ability to compress under pressure, making them ideal for sealing applications exposed to critical environmental conditions.

Lightweight Design

Due to their lightweight design, non-metallic washers can save you money on orders of products where excessive weight is a concern.

Insulating Properties

Non-metallic washers are also great for applications that involve the use of electricity or extreme temperatures due to their excellent insulating properties.

Resistance to Impact, Corrosion, Temperature, Wear, and Vibration

Based on the needs of your application, you can select non-metallic washers made from materials that can withstand certain conditions, such as exposure to corrosive elements. Materials such as polycarbonate absorb impact shock and isolate stress points. PTFE, nylon, Acetal, and UHMWPE offer lubricity to improve the longevity of parts, and other plastics have been developed to withstand extreme temperatures without severely compromising mechanical properties.

Safety

Non-metallic washers are safer to use in certain hazardous environments because they don’t generate sparks. Certain plastic washers are also made with fire-retardant grades.

What Industries Do We Find Non-Metallic Washers in?

When building new equipment, manufacturers often use non-metallic washers for various applications. For instance, medical manufacturers may use nylon washers in the production of medical instruments, while the plumbing industry often uses nylon washers for developing watertight, durable seals. The fire safety industry also relies on nylon washers in sprinkler systems.

Some of the many industries that use non-metallic washers include:

  • Sporting goods
  • Medical
  • Food
  • Electric
  • Manufacturing
  • Construction
  • Kitchen appliances
  • Plumbing
  • Power tools
  • Automotive

Non-Metallic Washers from New Process Fibre

The reliability, cost-effectiveness, and various other benefits of non-metallic washers make them an ideal solution for various applications and industries. At New Process Fibre, we offer flat and specialty non-metallic washers using materials such as nylon, PTFE, HDPE, LDPE, and many more. As a one-stop shop manufacturer, we are capable of executing custom non-metallic orders to meet our customers requirements and specifications. To learn more about our nylon washers, please visit this page. For more information, or to get started on your non-metallic washer solution, contact us or request a quote today.

Manufacturing Non-Metallic Washers and Their Variety of Applications

At New Process Fibre, we specialize in designing and manufacturing non-metallic washers for a variety of industries and applications. Non-metallic washers feature a long service life, high durability, superior shock absorption capabilities, excellent noise cancellation, and lower production costs in comparison with their metallic counterparts. In this blog post, we will explain the various types of non-metallic washers, the materials used to make them, and their applications.

new process washersThe Various Types of Non-Metallic Washers

Washers comes in different shapes and sizes depending on their specific application, but are generally hardware components that are used to distribute force, prevent leaks, space out other components, and alleviate friction. A few examples of our most popular washers are plain/flat washers, self-retaining washers and our specialty shapes category.

Plain Washers

While there are a variety of washers on the market, perhaps what most individuals are familiar with are our flat washers that primarily distribute force and protect the object to which the fastener is being anchored. They are available in an array of materials, also coming in custom inner dimensions, outer dimensions and thickness. In situations with pre-drilled holes, plain washers can be used to rectify improperly sized holes that are too big for the fastener.

The following plain washers are some of the more commonly seen and are each used for different applications:

  • Flat washers are multi-purpose washers that can adequately perform in most standard situations.
  • Shoulder washers are typically used to insulate screws and wires.
  • Fender washers see broad usage in automobiles, plumbing operations, and electrical systems.
  • Torque washers are used to prevent nuts from spinning.
  • C-washers are slotted washers that are designed to be easily maneuvered and readjusted.

 Self-Retaining Washers

At New Process Fibre we have extensive experience with stamping a variety of washers to meet the needs of our customers in a variety of applications. When manufacturing our non-metallic washers, one particular specialty is our self-retaining washers, which we stamp flat with protrusions coming out of the inside diameter to easily grip the screw. Typically, we stamp these tabs with triangles or stars, but we can accommodate other designs as well and we can offer hex IDs as well as slit IDs that can offer a bit of give.

  • In the automotive industry, it’s common to work with upright screws. Retaining washers are preferred for this scenario because they remain affixed as they’re screwed in.
  • Retaining washers can perform a vast array of tasks ranging from the very simple, such as those of the basic screw and washer, to the more complex, like what wire guides and quarter-turn fastener assemblies do.

 

Specialty Shapes

New Process has a large array of options to meet your Specialty Washer designs. We possess an in-house capability to create any non-metallic washer needed for the job. With provided specs for inner dimension, outer dimension and thickness, we can create just about anything you need.

specialty shape washers

A couple of our most popular specialty designs tend to be “C” shaped and “D” Shaped washers

  • C Washers are especially important due to their ability to be placed in hard to reach spots without taking pieces apart. The washer’s actual “C” shape opening allows for it to be latched on easily.
  • D Washers are specially cut in order to be used in substitute of flat washers due to space limitations. The D washer’s special cut and dimensions allow for this unique fit.
  • In addition to our special shapes, another key benefit of these washers is that they are PSA (Pressure Sensitive Adhesive) and can be placed into the spots they need to be while the job is being worked on. This allows for a worker to freely use both hands on the job.

Types of Non-Metallic Materials

Non-metallic washers are made from synthetic materials, polymers, and plastics in a variety of different colors. Frequently used materials include:

  • Acetal Copolymer. Acetal copolymer is a stiff synthetic material that has excellent strength, durability, and dimensional stability, which helps prevent Acetal copolymer washers from deforming during manufacture and use.
  • Stiff, strong, and highly resistant to impact damage, Delrin homopolymer is a common alternative to the traditional plastics used to create non-metallic washers.
  • Washers composed of Nylon are lightweight, non-toxic, and feature high resistances to friction, fire, and corrosion.
    Nylon 6 and Nylon 6/6: Nylon 6is the same material found in fabric, but we use it as a replacement for brass, steel, aluminum, and other metals. Its high strength makes it suitable for gears, spacers, washers, and plumbing parts. Nylon 6/6 is a high viscosity Nylon with exceptional strength and temperature resistance. It is often used in chemical and electrical applications.
  • Suitable for wet or submerged applications, Mylar washers resist shrinkage, do not absorb a lot of moisture, and won’t change shape from moisture absorption.
  • Teflon â Teflon ÒPFTE is a pseudo-invulnerable synthetic material that easily withstands physical force and chemical damage.
  • High/Low Density Polyethylene. Low density polyethylene washers are valued for their flexibility, which makes them useful in applications that require a tight seal on geometrically unusual joints. High-density polyethylene washers are stronger than LDPE, but less flexible.
  • Vulcanized Fibre. Comprised of wood pulp, paper, and rag material, vulcanized fibre outperforms many standard materials with its light, stiff, and tough qualities.
  • Lexan has high impact resistance and a high strength-to-weight ratio. It is 200 times more impact resistant than glass while being 5–6 times lighter.
  • Ultra-High Molecular Weight Polyethylene. Perfect for applications that require a leak-free seal, ultra-high molecular weight polyethylene washers have a low-friction surface while also resisting abrasion, chemical damage, impact damage, and moisture

 

Why Use Non-Metallic Washers from New Process Fibre?

At New Process Fibre, we’ve spent the last century perfecting and innovating our design and manufacturing non-metallic washers. Our non-metallic washers are a cost-effective, reliable alternative to metallic washers for nearly any application. For more information about our nylon washers, please visit this page. To see how our non-metallic washers can be used in your operation, feel free to contact us today.

Why Choose Plastic Stamping?

Plastic stamping offers an ideal plastic forming method for the affordable production of simple plastic goods in virtually any volume. When compared to machining, plastic stamping offers lower material costs, better repeatability, and faster production speeds when creating custom plastic components.

An essential process for many industries that create plastic and polymer parts, successful plastic stamping requires experienced personnel and state-of-the-art equipment to ensure success. This blog will explore the plastic stamping process, it’s benefits, and some of the available options it provides.

What are the Major Benefits of Plastic Stamping?

Plastic components are prized for their low weight, varying levels of hardness, and resistances to chemicals, heat, friction, and deterioration. Beyond this versatile range of physical properties, plastic stamping process offers a variety of other benefits, such as:

Accuracy

Plastic stamping machinery creates precisely manufactured components. Using durable dies to cut plastic parts from stock material, plastic stamping equipment offers excellent repeatability between parts within very tight tolerances. As long as the plastic stamping die stays in good condition, accurate and dimensionally consistent parts can be produced in virtually any volume.

Aesthetic Component Appearance

Plastic stamped components are blanked in a single operation, drastically lowering the likelihood of error. Components created via plastic stamping have crisp, uniform edges and an overall high level of uniformity that contribute to their aesthetic appeal. This single-operation process often minimizes or mitigates the need for secondary finishing processes.

Speed and Cost Efficiency

The speed at which identical components can be produced is often considered the ultimate benefit of plastic stamping. Some manufacturing facilities contain high-speed punches that are capable of cycling at speeds as fast as 400 strokes per minute while still producing highly precise components. Large-volume orders are extremely cost-effective, and the speed at which plastic stamping machines operate provides additional economies of scale on larger orders.

What are the Key Material Options fo Plastic Stamping?

Plastic stamping materials have variable characteristics in terms of appearance, elasticity, plasticity, strength, hardness, brittleness, and more. While a standard material is available to suit most applications, plastic materials can be formulated with specific physical characteristics in mind. Plastic materials also typically come in a variety of colors and can be easily color-matched when necessary. This makes it relatively straightforward to tailor the material to the part’s intended application. vulcanized fibre parts

Common plastic stamping materials include:

  • Film
  • Foam
  • Laminate
  • Phenolic compounds
  • Plastic compounds
  • Rubber compounds
  • Vulcanized fiber (fish paper)

When deciding upon a material to use, the material’s brittleness plays a key role in the selection process. Hardness and brittleness tend to cohere, making it vital to select a material for the intended component that is hard enough to withstand the rigors of the intended use case without sacrificing formability.

Is Plastic Stamping Ideal and Affordable?

The plastic stamping process relies on a punch press and an associated set of stamping dies that punch an extruded plastic stock sheet or coil stock into the form specified by the design. As the stock material moves through the machine, pressure is applied to a single die or multiple dies in succession to cut the part from away from the stock. This method is ideal for the high-volume production of simple, flat items such as gaskets, seals, washers, laminations, and more.

Why Choose New Process Fibre for Plastic Stamping?

At New Process Fibre, our aim has always been to maintain the highest of quality standards in both our products and our business practices. Since our inception in 1927, we have continuously raised these qualities standards, allowing us to increasingly push the boundaries of what is possible regarding plastic stamping.

We are always seeking ways to improve our processes, technologies, and equipment, but one facet of our quality standards that we prize above all others is the people we hire to work behind the machinery. From figuring out more efficient ways to run a punching press to developing rapport with a new customer, our skilled employees are the best investment we could ever make, granting us the opportunity to lower costs, improve timeframes, and advance product quality for our valued customers. Plastic stamping materials

Plastic stamping can be an affordable and ideal method when utilized to produce a variety of identical, quality components while saving customers time. For more information on how seriously we take quality standards, check out how we implement our quality assurance program. For any other questions, feel free to contact us today.

Why Use Nylon Over Metal?

Nylon is a highly versatile material used in the manufacture of a wide range of industrial parts and products, including gears, spacers, washers and provides various benefits and applications. It is available in several variations (e.g., Nylon 6 and its derivatives, Nylon 6/6 and Nylon MDS), each of which demonstrates unique characteristics that make it suitable for different use cases. Similar to all washers, nylon washers facilitate even pressure distribution, protect against surface damage, and prevent fastener loosening over time. However, compared to metal washers, they offer a number of advantages, such as greater durability and longevity, better shock and noise absorption properties, and lower production costs.

The following blog post discusses why it is better to use nylon over metal for industrial components such as washers. It provides an overview of the types of nylon available, the benefits of using nylon over metal, and typical applications of nylon materials and nylon washers.

Types of Nylon

Nylon is a synthetic thermoplastic characterized by its exceptional strength, elasticity, temperature resistance, and chemical compatibility. These qualities, combined with its low-friction properties, make it ideal for use in the construction of washers. While each nylon variation exhibits these characteristics, the degree to which they do varies depending on the exact formulation. quality nylon icon

  • Nylon 6 is the non-toxic base formulation on which other variations (e.g., Nylon 6/6 and Nylon MDS) are based. It demonstrates high tensile and impact strength, elasticity, abrasion resistance, and machinability. Additionally, it can be combined with carbon or glass fibers to enhances its performance characteristics. As a washer, it is often used in food processing equipment.
  • Nylon 6/6 is a variation of Nylon 6 that offers better tensile strength, material stiffness, dimensional stability, and temperature resistance. Similar to Nylon 6, adding fillers and fibers to the formulation can improve its functional qualities. As a washer, it is generally used in household appliances.
  • Nylon MDS is a variation of Nylon 6/6 containing small particles of molybdenum disulfide (MDS). The presence of these particles enhances the material’s loading bearing properties without sacrificing impact resistance. As a washer, it is typically employed in machinery.

Benefits of Nylon Over Metallic Counterparts

As indicated above, nylon washers have many advantages over metal washers. For example:nylon washers

  • Nylon washers are lighter and cheaper to manufacture than metal washers, resulting in cost savings for the manufacturer and, consequently, the end consumer.
  • Nylon washers are less susceptible to corrosion and surface wear than metal washers, meaning they will last longer than their metal counterparts.
  • Nylon washers are better at absorbing noise and shock than metal washers, which leads to smoother and quieter machine operations.

Applications of Nylon and Nylon Washers

Due to its numerous advantageous qualities, nylon is used to produce non-metallic components—such as bearings, bushings, gears, spacers, and washers—for a wide range of industries, including aerospace, construction, defense, manufacturing, medical and life sciences, and power generation and distribution. For example:

  • Its ability to withstand high voltages makes it suitable for washers used in electrical and electronic devices, equipment, and systems.
  • Its non-sparking and anti-magnetic qualities make it ideal for washers integrated into consumer and electronic appliances.
  • Its ability to increase its energy absorption capabilities and impact strength by absorbing more moisture makes it beneficial for washers installed in faucets, shower heads, and other plumbing elements.

High-Quality Nylon Washers From New Process Fibre

Nylon washers are quickly becoming an acceptable alternative to metal washers. In addition to their lighter weight, greater durability, and better insulating properties, they serve as a much more cost-effective option for washer applications.

For all your nylon washer needs, turn to the experts at New Process Fibre. Equipped with extensive non-metallic fabrication experience and state-of-the-art fabrication equipment, we can produce nylon washers to suit any customer application. To learn more about our nylon washers, please visit this page. For more information about our nylon washer offerings, contact us today.

Acetal Plastic vs. Nylon Plastic

Nylon and acetal are commonly used in a wide range of manufacturing applications. As both materials are a semi-crystalline thermoplastic, some of their characteristics overlap, such as their fatigue resistance, chemical resistance, and wear resistance with a sharp melting point. Additionally, both are appropriate material choices for the creation of small components such as washers, discs, and spacers. However, while there are some similarities in properties and use cases, the two materials remain distinctly different and are not entirely interchangeable.

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One of the most obvious differences between nylon and acetal lies is aesthetics; acetal is shiny, while nylon appears dull in comparison. They also vary in regard to performance. For example:

  • Compared to acetal, nylon offers superior tensile strength and bending stiffness. It can also handle higher loads and higher temperatures. However, it is susceptible to damage from UV radiation unless special additives are incorporated into its formula and reacts poorly to changes in humidity, which cause it to swell and lose tensile strength.
  • Compared to nylon, acetal provides higher impact resistance and cold resistance. It is suitable for moderate loads.

In the following article, we provide an overview of acetal and nylon—outlining what they are, their properties, their key benefits, and typical industry applications—to facilitate material selection.

What Is Acetal Plastic?

Acetal—also known as polyoxymethylene (POM)—is a synthetic polymer commonly used in precision engineering. Similar to other semi-crystalline thermoplastics, it has good chemical resistance and fatigue resistance. It also demonstrates excellent tensile strength, good dimensional stability and machinability, and low material weight and frictional properties. It is often used for the manufacture of stiff, dimensionally stable components that need low surface friction.

What Is Nylon Plastic?

Nylon is also a synthetic polymer, as well as one of the most commonly employed engineering thermoplastics in the industry. It is highly durable, demonstrating resistance to damage from abrasion, chemicals (such as alcohols, oils, and solvents), and tearing. These qualities, combined with the material’s low cost, make nylon a suitable option for all manner of industrial and commercial applications.

Properties of Acetal Plastic

As indicated above, acetal plastic is valued for its machinability and many advantageous physical characteristics. Some of the key attributes of acetal include:

  • Chemical resistance: excellent
  • Coefficient of friction: low
  • Dimensional stability: excellent
  • Electrical properties: good
  • Machinability: excellent
  • Porosity and moisture absorption: low
  • Tensile strength and stiffness: excellent
  • Wear resistance: excellent
  • Availability in FDA and USDA-compliant grades: yes

Properties of Nylon Plastics

The properties of nylon somewhat overlap with acetal, including regard to the following:

  • Chemical resistance: excellent
  • Coefficient of friction: low
  • Wear resistance: excellent
  • Availability in FDA and USDA-compliant grades: yes

However, the material also offers better thermal resistance, durability, and performance for the given price point.

Benefits of Acetal Plastic

Both nylon and acetal are suitable for use in applications that call for general-purpose engineering plastics. However, there are a few reasons why you may choose acetal over nylon. For example:

  • When manufacturing parts that require high dimensional stability
  • When the finished part or product will be regularly exposed to humidity or moisture
  • When the chemical and wear resistance of the material is critical

Benefits of Nylon Plastic

As a self-lubricating material, nylon is increasingly popular as a replacement for metal components that require external lubrication. Compared to parts made from metal, parts made from nylon are also much lighter, produce less noise during operations, and have longer service lives.

Nylon also offers advantages over other thermoplastics. For example:

  • Compared to acetal, it has higher temperature resistance, tensile strength, and stiffness, as well as lower material cost.
  • Compared to all other semi-crystalline thermoplastics, it offers the highest dielectric strength (in 6 cast formulas).

Industry Applications for Acetal and Nylon

As both acetal and nylon are highly versatile, it would be difficult to list all possible industry applications for either material. Additionally, since both materials are semi-crystalline thermoplastics, their similar material properties make them suited for similar use cases.

Common Acetal Plastic Applications

Acetal is used for the manufacture of a wide range of parts and products, including the following:

  • Bearings
  • Buckles
  • Bushings
  • Electrical parts and padding
  • Fasteners
  • Fixtures
  • Gears
  • Jigs
  • Manifolds
  • Rollers
  • Valves
  • Washers
  • Wear strips and padding

These components might end up in medical devices, conveyor systems, or other similarly complex assemblies.

Common Nylon Plastic Applications

Nylon remains best known by the public for its uses as a sturdy and durable fabric. However, beyond its use in clothing and other commercial goods, it also finds application in many industrial parts and products. Similar to acetal, it is regularly used for the production of the following components:

  • Bearings
  • Gaskets
  • Gears
  • Rollers
  • Seals
  • Washers
  • Wear Pads

As with acetal, these components are highly versatile and may be used in any number of industries. For example, nylon parts are often found in medical instruments, plumbing systems, and sprinkler systems. They also serve as alternatives to metal, wood, and rubber components in many engineering applications.

Nylon & Acetal Washers

Although washers are often thought of as made exclusively made from metal or rubber, thermoplastic washers have grown in popularity over the years. The main function of washers is to distribute the pressure experienced by a fastener across a larger surface area while also protecting the fastener and attachment surface. They can also help disperse vibrations produced during operations to minimize the risk of the fasteners loosening over time.

New Process Fibre offers a selection of both nylon washers and acetal washers. Nylon washers are available in Nylon 6, Nylon 6/6, Nylon MDS, or Nylatron®, depending on the needs of the application. They are cost-effective, consistent, and customizable within LP-410 quality standards. Acetal washers are custom-made and come in a range of natural or pigmented resins.

Nylon and Acetal Products From New Process Fibre

Nylon and acetal are highly versatile materials used in the fabrication of a wide range of industrial parts and products. For all your non-metallic fabrication needs, turn to the experts at New Process Fibre.

At New Process Fibre, we are an experienced fabricator specializing in processing non-metallic materials. We accommodate a broad selection of materials, including acetal, nylon, high-density polyethylene (HDPE), low-density polyethylene (LDPE), polypropylene homo and copolymer, and fire-retardant thermoplastics. Equipped with over nine decades of industry experience and a 55,000 square foot fabrication facility, we have the knowledge and tools to serve the fabrication needs of customers from industries ranging from aerospace and automotive to construction and consumer goods to power tools and plumbing.

Our full range of fabrication and finishing services includes:

  • In-house tool and die making
  • Sheet extrusion and slitting
  • Slitting and shearing
  • Non-metallic stamping
  • Custom embossing and screen printing
  • Pressure-sensitive adhesive (PSA) application

Using these services, we fabricate countless non-metallic components, including washers, spacers, gaskets, shims, and more. Whether you’re seeking assistance with nylon, acetal, or some other thermoplastic, we are well equipped to satisfy your fabrication needs.

For more information about our nylon washers, please visit this page. To find out more about our fabrication capabilities or partner with us on your next project, contact our team today.

Benefits of Teflon Washers in the Plumbing Industry

Excellent thermal insulation and chemical resistance properties make polytetrafluoroethylene (PTFE) suitable for many commercial and industrial applications. PTFE—more commonly known by DuPont’s brand name, Teflon™—is widely used to create solutions for the plumbing sector, such as washers and plumber’s tape.

Benefits of Teflon

PTFE is a good raw material for fabricating industrial parts due to its many beneficial properties. Some of these include:

  • Better heat resistance than Nylon, making Teflon washers ideal for use in heat-generating electrical equipment.
  • Exceptional thermal and electrical insulative properties—PTFE can withstand up to 500 volts per mil and up to 600° F.
  • High resistances to most common chemicals.
  • Poor water absorption, making Teflon suitable for use in wet environments.
  • The lowest coefficient of friction among all plastics, so it doesn’t typically require any sort of lubrication.
  • Excellent dimensional stability and creep resistance, despite high compressibility.

With these properties, Teflon parts provide consistent performance over a long service life. This makes PTFE a more cost-effective raw material than other plastics in many applications, including plumbing.

Common Plumbing Applications for Teflon

Teflon’s chemical inertness and hydrophobic properties make it a widely used material in the plumbing industry. Common plumbing applications include:

  • Washers used in plumbing are almost exclusively made from PTFE. Teflon also repels oil, so these washers are useful in piping or process systems that move oil or oil-containing fluids.
  • PTFE plumber’s tape prevents leaks by sealing the threads of joining pipes.
  • The dimensional stability of Teflon at high temperatures makes it an ideal choice for parts used in hot water applications.

New Process Fibre (NPF) is an ISO 9001:2015-certified company that fabricates standard and custom-designed washers with Teflon and other plastics. Our PTFE products are widely used in a broad range of industries, including plumbing. Our Teflon washers are available in diameters from 0.093–16 inches and thicknesses from 0.0002–0.125 inches.

We can also provide washers in many different colors. NPF manufactures custom ordered washers in English or metric units. We supply these custom washers with pre-applied pressure-sensitive adhesives as well.

For more information about our PTFE washers or other Teflon products, please contact us.

High Density Polyethylene

Choosing the right plastic is essential to the success of every manufacturing and packaging project. Most plastics are formed from any of six different popular plastics or a plastic mixture with concentrations of different resins.

Short-term storage containers, such as bottles and jugs, are usually made from high-density polyethylene (HDPE). This is a versatile and robust plastic. HDPE plastic containers are identifiable by the numeral “2” printed inside the container’s recycling symbol.

An Overview of HDPE

High-density polyethylene is produced from petroleum. It is a thermoplastic polymer—a polymer that melts into a liquid for easy forming and shaping. Manufacturers can easily create strong, customized containers by melting and treating HDPE.

The material is also ideal for custom printing and coloring, making it one of the most common materials for packaging. HDPE can also be made food-safe and it withstands caustic chemicals.

Given this versatility, it is used to make a variety of common containers such as:

  • Bleach bottles
  • Cutting boards
  • Milk jugs
  • Piping
  • Plastic bottles
  • Shampoo bottle

One of HDPE’s most essential characteristics is its strength. The plastic has a high degree of tensile strength, so it is resistant to breakage from tension and impact damage. HDPE also has a high melting point, so it won’t degrade from heat under general, non-factory conditions. These features make the material ideal for producing reliable containers for consumer products and materials being transported.

Other benefits of using HDPE include:

  • Easily recyclable
  • Resistant to corrosion, even when holding liquid
  • Can be melted and reshaped
  • High strength-to-density ratio, making it cost-effective for transporting materials and products

Differences Between HDPE and LDPE

High-density polyethylene is just one type of polyethylene. Low-density polyethylene is lighter and more flexible.

During fabrication, HDPE’s polymer chains endure minimal branching. This keeps the polymer’s linear molecules closely knit together. The chains crystallize in a tight formation, which gives HDPE its rigid and relatively dense structure. It can hold a firm shape, even under pressure.

Conversely, the polymer chains of LDPE undergo significant branching and spreading. The polymer chains are more diffuse and scattered, giving them much less structure. This makes the material lighter, more flexible, and more susceptible to damage.

As such, HDPE is preferred for most manufacturing and packaging purposes. It can form reliable, structured products such as toys, garbage cans, storage containers, jugs, and pipes. Recently, HDPE has also begun to replace cardboard as the preferred material for fireworks tubes. The plastic material is less likely to shatter during malfunctions and can be recycled once the firework has been used.

Low-density polyethylene is used to produce cling wrap, plastic bags, and other unstructured products.

Custom HDPE Solutions from New Process Fibre Today

HDPE is a sturdy, versatile material that provides an ideal material for manufacturing storage containers of many different types.

New Process Fibre specializes in complete stamping and die cutting services for HDPE. We also produce sheets, rolls, and coils of high-quality plastics in standard and custom colors at high speeds. We can provide HDPE in custom thicknesses, widths, and colors to meet your project specifications. We are an ISO 9001:2015-certified manufacturer.

Contact us today to learn more about our variety of plastic fabrication and stamping services or request a quote for your next project.

DID YOU KNOW...

THERMOPLASTIC FORMULAS, SUCH AS NYLON AND TEFLONTM PTFE, PROVIDE A HIGH-PERFORMANCE, LOW-COST ALTERNATIVE TO THE TRADITIONAL METAL WASHERS, GASKETS,AND SPACERS?

Download Material Selection Guide:Nylon and TeflonTM PTFE

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Download Material Selection Guide

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