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At our 55,000 square foot facility, we provide quality, service, and value to our customers

We have developed a customer service strategy that sets us apart from other companies. We call it “Everything Under One Roof”

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Fabrication services    Fabrication services

Slitting and Shearing    

New Process Fibre is an ISO 9001:2015 registered manufacturer with slitting and shearing capabilities to form rolls, coils, strips and sheets from a vast array of non-metallic materials.

We have a large variety of materials to choose from Vulcanized Fibre, Acetal, Delrin®, Fish Paper, Mylar®, Nomex®, Nylatron®, Nylon MDS, Nylon 6 and Nylon 6/6, Polyethylene, Polypropylene, Teflon™ PTFE, PEEK®, PVC, UHMW, Ultem® and much more.

We can also shear NEMA grade materials such as epoxy glass, linen and canvas phenolic, and glass polyester laminates.

  • Available thicknesses range from 0.005″ to 0.250″ in standard and custom colors
  • Available widths range from as low as 0.500″ slit up to 38″ untrimmed
  • Offer standard 3″ and 8″ paper cores, with additional sizes available upon request
  • Materials available; GPO, HDPE, LDPE, Nylon, Acetal, Polypropylene, G-10, FR-4 and Paper Phenolic,Delrin, Nylon 6 & 6/6 and Nylon MDS
Fabrication services    Extrusion and Slitting

Extrusion and Slitting    

New Process Fibre, an ISO 9001:2015 registered manufacturer, possesses in-house capabilities to extrude High Density and Low Density Polyethylene, Polypropylene Co-polymer or Homo-polymer, Acetal Co-polymer or Homo-polymer, Delrin, and Nylon 6, Nylon 6/6, or Nylon MDS into sheets, strips, rolls, and coils.

  • Available thicknesses range from 0.005″ to 0.250″ in standard and custom colors
  • Available widths up to 38″ untrimmed or slit to width as low as 0.500″
  • Offer standard 3″ and 8″ paper cores and 10″ & 16″ without paper cores
  • Offer quantities ranging between 300 lbs (minimum) to full truck-load quantities

A large array of colors and/or color matching are available on certain materials. Minimum quantities may apply.

Technical Specs

  • Thickness
  • Tolerances
  • Part Dimensions
  • Materials

Thickness

High Density Polyethylene (HDPE) = 0.010” to 0.250”
Low Density Polyethylene (LDPE) = 0.015” to 0.250”
Polypropylene & Flame Retardant Polypropylene – Formex® = 0.005” to 0.187”
Nylon 6 & Nylon 6 MDS filled = 0.040” to 0.125”
Nylon 6/6 & Nylon 6/6 MDS filled = .010″ to .125″
Acetal Copolymer = .010″ to .0156″ thick

Tolerances

Material Thickness 0.005″ to 0.046 with +/- 0.002 tolerance
Material Thickness 0.047″ to 0.093 with +/- 0.003 tolerance
Material Thickness 0.094″ to 0.125 with +/- 0.005 tolerance
Material Thickness 0.126″ to 0.250 with +/- 0.007 tolerance(0.250″ for HDPE Only)

Part Dimensions

Core diameter -8″ Standard
Other size are 3″ & 6″ with paper colis and 10″ & 16″ without paper core
Slit width – Coil stock minimum is 0.500″ +/- 0.015″ thickness up to 0.031″
For thickness over 0.031″ the minimum slit width is 0.875″ +/- 0.015″
Sheets – Available 0.030″ up to 0.187″ thick
Sheet lengths up to 10 ft. Max.
Sheet lengths tolerance : +/-1″
Sheet width tolerances will be as per the chart

Materials

High Density Polyethylene (HDPE) = 0.010” to 0.250”
Low Density Polyethylene (LDPE) = 0.015” to 0.250”
Polypropylene & Flame Retardant Polypropylene – Formex® = 0.005” to 0.187”
Nylon 6 & Nylon 6 MDS filled = 0.040” to 0.125”
Nylon 6/6 & Nylon 6/6 MDS filled = 0.010” to 0.062”
Acetal Copolymer = 0.010” to 0.093”

Fabrication services    Tool and Die Making

Tool and Die Making    

New Process Fibre is an ISO 9001:2015 registered manufacturer offering premium quality tool and die manufacturing & non-metallic stamping services specifically catered to diverse tooling requirements.

Our state of the art tooling facilities fulfill all of your basic and intricate tooling needs. We incorporate the latest technology to perform all services with ease and reduce overall cycle time.

New Process Fibre offers:

  • PPAP (Production Part Approval Process)
  • Compound and progressive dies
  • Multi-cavity tools designed to save on material costs and improve throughput
  • Economical and critical tolerance tooling applications
  • Critical thicknesses ranging from 0.005″ to 0.250″
  • Formed parts ranging from as small as 0.093″ in diameter to as large as 24″ square
  • Formed parts ranging from as small as 0.093″ in diameter to as large as 24″ square
  • Compatibility with customer die creations
  • High productivity for all small and large-scale production runs
  • Life of Program Tooling – a partial tooling charge ensures FREE maintenance of your tool part design for the life of your program
  • Accepts CAD Files and PDF Files
Fabrication services    Non-Metallic Stamping Services

Non-Metallic Stamping Services    

New Process Fibre has a large selection of conventional and high-speed punch presses coupled with a stock of more than 7,500 washer dies. We house over 75 punch presses of various tonnage, including 14 high-speed presses (pictured on the left of this page) which operate up to 400 strokes per minute. We punch from both strip and coil stock.

A large array of colors and/or color matching are available on certain materials. Standard colors available are red, green, blue, yellow, black, orange, and white. Minimum quantities may apply for special colors.

At New Process Fibre, we:

  • Accept CAD files
  • Accommodate prototyping using steel rule dies for die cutting, in addition to both short and high run stamping (400 strokes per minute)
  • Work with compound dies, custom dies, and progressive stampings
  • Confidently achieve critical tolerances, including those on parts as quoted or in adherence to particular customer specifications
  • Accommodate thicknesses ranging from 0.005″ to 0.250″
  • Form parts from as small as 0.093″ in diameter to as large as 24″ square
  • Offer Life of Program Tooling, a partial tooling charge for all hard tooling ensures FREE maintenance of your tooled part design for the life of your program

With all of these capabilities, and an experienced and highly trained staff, you need to look no further than New Process Fibre! With the ability to work with numerous materials including Nylon, Teflon, Polypropylene, along with many others, our team can find a solution that will meet your needs. No job is too big for our team, and we are adding new equipment this year to further serve our customers.  

DID YOU KNOW...

THERMOPLASTIC FORMULAS, SUCH AS NYLON AND TEFLONTM PTFE, PROVIDE A HIGH-PERFORMANCE, LOW-COST ALTERNATIVE TO THE TRADITIONAL METAL WASHERS, GASKETS,AND SPACERS?

Download Material Selection Guide:Nylon and TeflonTM PTFE

Download Guide
Download Material Selection Guide

Additional Resources

Your Guide to Non-Metallics Download
Acetal Components Explained Download>